MiniCapper

The MiniCapper is a standalone device to cap and decap vials for use in laboratory automation.
The project was progressed from initial concept through to a final version, tested in a laboratory environment.
The system was designed for manufacturability and ease of assembly, with all custom components manufactured from machined metal.

EWatch

The EWatch is a programmable smartwatch intended for hobbyists and developers.
The project is currently in development, with availability for pre-order.
This project predominantly involved electronics design, with a strong emphasis on low power consumption and miniaturisation.
Mechanical considerations include ergonomics, aesthetics, and machinability.

EWrapper

The EWrapper is a device designed to autonomously wrap combat sports hand wraps. The project originated from a clearly identified pain point and was progressed to market on a small scale.
The design is optimised for speed and ergonomics; aesthetics and manufacturability were not primary considerations, as the product was produced via small-scale 3D printing.

Custom Mouthguard Case

Custom mouthguard cases allow clear distinction between otherwise indistinguishable products.
The project was started with a pain point and progressed to market.

Custom Development Board

A custom PCB to de-risk future electronics projects.
This PCB includes common features which will be used for many projects.

Powder Dispenser

Stackable powder feeder for accuracy dispensing microcapsules.
This project was to determine feasibility of dispensing this unconventional powder repeatedly.

CNC Milling Machine

Development of a CNC milling machine intended for aluminium machining.
The project focuses on mechanical accuracy, structural rigidity, and motion control.

Unlisted CNC Mill video

Bolt Pick and Place

An automated bolt pick-and-place system developed to meet a defined assembly specification.
The machine autonomously assembles two components using a Cartesian gantry and rack-and-pinion-driven Z-axis.
The design prioritises repeatability, throughput, and mechanical simplicity.

Unlisted Pick and Place video

In-Ear Vital Sign Monitor

An in-ear vital sign monitoring device developed for a master’s project.
The system integrates a custom PCB with NFC for temperature data acquisition and transmission.
The enclosure and mobile application were designed to support ergonomics, usability, and system interaction.

Cansat Competition

CanSat competition involves designing and building a satellite type system to be launched in a rocket.
The payload incorporated multiple mechanical stages to manage ascent, descent, deployment, and landing.
The system was validated through testing and competition deployment, achieving first place among UK teams.

Spruci

Spruci is a modular, self-irrigating green wall system.
The project was progressed from concept to functional prototype.
The project focused on modular product architecture, scalability, and early-stage validation.

Astro

Astro is a proof of concept waste transportation system for university coursework.
The project involved concept generation, CAD modelling, custom PCB, software design and a one-off prototype.

ScrubMarine

ScrubMarine is a remotely operated vehicle to combat bio-fouling on marine vessels.
I was given one day to design and 3D print miniature versions of ScrubMarine for showcasing in pitches.

ewanwills.co.uk

This website was programmed and designed from scratch using HTML, CSS and JavaScript.
Stripe integration was also implemented for payment processing on products.

About Me

I'm Ewan Wills and I'm a product developer with a background in robotics engineering.
What is product development, you may ask? It's how I take your ideas to manufacture so you can take them to your industry.
I specialise in robotics and design for manufacture. Along with some business knowledge, I can bridge that gap between founders and manufacturers.
My clients typically come to me when they are looking to prove a concept prior to funding or trying to develop a prototype into a manufacturable product.
Currently, I’m looking to expand my clientele by speaking to founders and startups.
So if you have an idea or concept you are looking to develop further, get in touch through the contact form below.

Ewan Wills

Featured Projects